Solid CBN inserts are manufactured by hard alloys and 100% original virgin tungsten carbide and are primarily used for machining cast irons,hardened steels,powder metals, and other materials. These inserts feature superior cutting edge stability and long tool life. Listed below are some of the main benefits of CBN inserts. Read on to learn more about CBN inserts and why they are the perfect choice for your machining needs.
Solid CBN inserts are mainly for machining the material of cast irons,hardened steels,powder metals and so on
The main purpose of Solid CBN Inserts Manufacturers is to produce high-quality cutting edges for the material of hardened steels and cast irons. They have excellent cutting edge performance and are thermally conductive. They are used for the machining of cast irons,hardened steels, and powder metals.
The microstructure of cast irons and hardened steels is the main factor that affects the smearing tendency of solid CBN inserts. The machining tools used in the process of casting irons and hardened steels are important factors, too.
The roughness profile R is a measure of roughness. The average of five measured lengths is the roughness profile R. R is the distance between a depression or elevation and a vertical line. In machining these materials, Solid CBN inserts are best suited to the material’s geometry and surface characteristics.
The RBN350 grade is the most widely used grade of Solid CBN inserts, with extensive applications in hardened steel, cast iron, and powder metals. Besides, it is also used in fine machining of hardened steels. Its versatility is unmatched in this market. You can choose the right grade of Solid CBN for any application by consulting with a professional.
Solid CBN is made up of micron-sized particles of CBN and a bond material. Compared to solid CBN, this is easier to press and offers greater cutting edges per insert. Solid CBN is also more economical for each unit of cutting. Furthermore, it offers high hardness, heat resistance, and high thermal conductivity.
They are made of 100% original virgin tungsten carbide
The CBN-based solid tin plated carbide (TC) inserts are made of pure tungsten carbide. They feature a high Co content (ten percent), a grain size of 5.0 um, and a hardness of 87.5 HRA. The TC-based CBN inserts are a good choice for steel, iron, tuning, and finishing applications. Their hardness and wear resistance are also outstanding, giving them exceptional performance and sturdiness.
The main component of solid TC-CBN cutting inserts is the tungsten carbide grain. It is a form of tungsten carbide that resists wear 20 times more than steel blades. Because of its increased strength, the CBN snow plow blades are used in oil well boring and coal mining. They also provide maximum durability and are capable of achieving higher productivity.
The cut zone of these TC-CBN inserts consists of less than 25 percent of the total volume. The dome-body zone is made of a lower-cost powder grade. This does not impact the strength in the dome-body zone. It is also easier to fabricate compared to the TC-CBN inserts. Moreover, the solid TC-CBN inserts last a very long time.
In addition to being made of pure TC, these solid TC inserts also have a high resistance to wear. They are a good choice for many abrasive applications. These TTC inserts are extremely durable and are a smart investment for your shop. So, get started with solid TC inserts today! You’ll be glad you did!
Tungsten carbide is also used in other products. It is often used as a catalyst, pigment, lubricant, and photovoltaic cells. The chemical properties of tungsten carbide are unparalleled. Besides cutting materials, tungsten carbide is also used to create semiconductors and photovoltaic cells. These inserts are the perfect solution for your machine!
They are hard alloy
Solid CBN is a form of hard alloy made of a micron CBN powder and a bond material. Also known as “full CBN”, this type of hard alloy is less expensive to press and offers more cutting edges per insert. Its microhardness is comparable to a single crystal’s hardness at 800, and its heat resistance is 1400 to 1500 degrees Fahrenheit.
The high hardness and high level of hardness of CBN inserts make them ideal for high-precision machining of ferrous materials. The solid CBN insert is particularly suited for machining cast iron and nodular cast iron. Its abrasion resistance and good wear ability make it ideal for many applications.
The cost of cbn inserts is up to 10 times higher than carbide. It requires a good understanding of machining economics, as using cbn in the wrong applications can lead to a reduced tool life and flawed part quality. However, there are many applications for solid CBN inserts, including cylinder boring of automotive engine blocks. Furthermore, it can boost your output by as much as 4,000 pieces!